Cutting Fluid Life Cycle
Excellent period of cutting fluid
Excellent period of cutting fluid
Slightly pollution period of cutting fluid
Slightly pollution period of cutting fluid
Moderate pollution period of cutting fluid
Moderate pollution period of cutting fluid
Heavy pollution period of cutting fluid
Heavy pollution period of cutting fluid
Original liquid
Lubrication, cooling, cleaning, anti-corrosion, etc. of machined parts
Existing problems
Manual dosing, time-consuming and laborious, inaccurate dispensing accuracy, etc.
Solution
The use of Italian matching pump, accurate liquid distribution, intelligent electronic control, fixed-point positioning, flexible maneuverability
Magnetic-absorbing powder, mud, flocculent and other abrasive debris
The machine tool has no requirements for filtration accuracy
Existing problems
The use of cutting fluid is easy to scratch the workpiece and affect the machining accuracy
Solution
The magnet in the magnetic cylinder is used to absorb the iron shavings and wait until the surface of the magnetic cylinder, the magnetic cylinder rotates to the chip outlet, and the chip scraper scrapes the shavings off the magnetic cylinder.
Magnetic-absorbing granular, flaky and needle-like chips
The machine tool has no requirements for filtration accuracy
Existing problems
The use of cutting fluid is easy to scratch the workpiece and affect the machining accuracy
Solution
The magnet in the magnetic cylinder is used to absorb the iron shavings and wait until the surface of the magnetic cylinder, the magnetic cylinder rotates to the chip outlet, and the chip scraper scrapes the shavings off the magnetic cylinder.
Chips that are larger than the specific gravity of the cutting fluid
Existing problems
The use of cutting fluid is easy to scratch the workpiece and affect the machining accuracy
Solution
Using the principle of large specific gravity difference between chips and cutting fluid, the chips are separated from the liquid
Non-magnetic powder, granular, flaky, flocculent, muddy and other debris and impurities
Machine tools have requirements for filtration accuracy
Existing problems
The filtration accuracy is not up to standard, which can easily affect the smoothness of the surface of the workpiece. At the same time, the silt deposited in the liquid tank needs to be cleaned frequently.
Solution
The cutting fluid is used to pass through the filter cloth into the net liquid tank under the action of gravity, and impurities that are greater than the filtration accuracy of the filter cloth are trapped on the filter cloth for filtration.
Magnetic-absorbing powdered, granular, flaky, flocculent, muddy and other debris and impurities
Machine tools have requirements for filtration accuracy
Existing problems
The filtration accuracy is not up to standard, which can easily affect the smoothness of the surface of the workpiece. At the same time, the silt deposited in the liquid tank needs to be cleaned frequently.
Solution
Use the principle of magnetic adsorption and cutting fluid permeable filter cloth under gravity for filtration
Powdered, small strips, flakes, granular steel, cast iron, copper, aluminum (machine tool dry processing, no cutting fluid), non-metals and a large number of chips and impurities
Existing problems
Due to the large amount of chips, the space is filled with chips in a short time, which affects production and processing.
Solution
Drive the scraper assembly or spirochete to rotate and transport the chips that fall into the bottom of the chip removal machine out of the equipment
A large number of steel, cast iron, copper, aluminum, non-metallic shavings and impurities in strips, flakes, and clusters
Existing problems
Due to the large amount of chips, the space is filled with chips in a short time, which affects production and processing.
Solution
Drive the rotary movement of the articulated chain plate to transport the chips that fall on the articulated chain plate out of the equipment
A large amount of finely broken aluminum shavings and impurities
Machine tool wet machining, with cutting fluid
Existing problems
Due to the large amount of chips, the space is filled with chips in a short time, which affects production and processing.
Solution
The cutting fluid enters the rotary cylinder through the filter outside the rotary cylinder, flows into the net liquid tank, and transports the aluminum shavings trapped outside the rotary cylinder out of the equipment.
A large number of steel, cast iron, copper, aluminum, non-metallic shavings and impurities in strips, flakes, and clusters produced by heavy-duty processing
Existing problems
Due to the particularly large amount of chips, the space is filled with chips in a short time, which affects production and processing.
Solution
The hydraulic system drives the push block to move back and forth in the equipment to transport the chips that fall into the chip removal machine out of the equipment.
Chips, oil slick, etc. processed by multiple machine tools at the same time
Existing problems
Multiple machine tools are processed at the same time on site, which are dirty, messy, poor, and slow in work efficiency, and need to be fully automated.
Solution
Centralized processing, automatic dispensing, filtration, degreasing, sterilization, remote control, recycling, etc.
Oil mist generated by machine tool processing
Existing problems
It has a certain impact on environmental pollution and the health of the operator
Solution
Through the filter inside the equipment, the larger oil droplets are intercepted and the oil mist is separated.
Steam generated by the cleaning machine cleaning the workpiece
Existing problems
Causing the humidity of the space to increase, causing the electrical system to fail
Solution
The apparent heat exchange core is used to condense the oil mist and water mist into a liquid for treatment.
Impurities and oil stains that adhere to the surface of the workpiece, etc.
Existing problems
Affect the processing quality of the next process or the use of the workpiece
Solution
Complete the cleaning of the workpiece through the processes of conveying, cleaning, drying, filtering, and conveying the workpiece
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YANTAI KEEYUN MACHINERY CO., LTD
Keeyun borrows the meaning of 'Unfounded worries' And 'A gale has risen and is sweeping the clouds' and was named it means maintaining crisis awareness at all times and owning tenacious fighting spirit and bold quality.
Since the company was founded in March 2000, all the staff have overcome the obstacles and accumulated sand to form a pagoda. Currently registered capital is RMB 30 million, and more than RMB 50 million fixed asset. To build a nationwide business and service network, the company has established three major operational bases in Yantai, Suzhou, and Zhuhai, each strategically positioned to serve and deepen its presence in the regional markets of North China, East China, and South China.
Established in 2000
30 million of registered capital
Production and processing area of 20000 ㎡
More than 50 national patents
BLOG
Win-Win Cooperation
Innovation and win-win cooperation
Brand trust choice
Long-term cooperative customers: Doosan Machine Tool, SAIC, China Aviation Industry Corporation, Grundfos Water Pump Co., Ltd., Hebei North China Diesel Engine, Taigang Group and a large number of enterprises, providing them with one-stop cutting fluid application solutions.